The Ansett Fokker F27 Quick Change Aircraft

 

 

The Quick Change (QC) concept describes the ability to convert a passenger aeroplane to a freighter and vice versa in a short space of time. (Figures quoted for the F27 varied between 19 and 30 minutes). The basic principle behind the QC concept was that the same aeroplane could fly passengers during the day and freight by night. The QC version of the Fokker F27 Friendship was the first QC aeroplane to be developed in Europe. The freight handling system was designed by the Brownline Corporation of California, USA. Working out of their European branch at Hounslow near Heathrow Airport, Brownline designed, delivered and installed the system in less than six months.

The QC facility was offered as an option on the standard F27 Mk 400 which featured a large forward freight door and a heavy duty metal freight floor which was sealed to contain liquid spillage and provided numerous tie-down points, although it was not palletised. The standard F27 Mk 400 version also included folding hat racks to maximise cabin volume but this feature was not included in the QC version of the Mk 400. The QC option introduced a light weight metal floor to which were attached roller tracks and pallet locks but with no tie-down points on the floor itself. This floor, which featured panels comprising an end-grain balsa core between light gauge aluminium sheets, was known as the Mallison floor.

In October 1965, Ansett-ANA was the launch customer with an order for five F27 Mk 400 with the Quick Change option. Trans-Australia Airlines (TAA) also ordered the F27QC and eventually operated eight of the type. In the event, no other customer ordered the F27QC and only these 13 aircraft were built.

Initial QC production aircraft were designated as Mk 400 but in late 1968 Fokker decided that the Mk 400 with the Mallison floor should have its own designation and accordingly these aircraft became known as the Mk 600. The first aircraft to be completed as a Mk 600 was VH-TQN (c/n 10385) a QC for Trans-Australia Airlines. The Mk 600 designation was then notionally applied retrospectively to earlier Mk 400 aircraft which had been completed with the Mallison floor. However, there was evidently no mandatory requirement for this retrospective redesignation to be applied as evidenced by the fact that the Fokker data plate in VH-FNQ still showed the aircraft as a Mk 400 when a New Zealand registration was applied for in 1990. When this apparent anomaly was questioned by the NZ airworthiness authority, Fokker stated that the only significant difference between the Mk 400 and the Mk 600 was the floor. Indeed, the Mks 200, 400 and 600 have a common Flight Manual, the same Dart Mk 7 engines and all are certificated to the same maximum take-off weight (20,410 kg). Therein lies the problem with the F27QC which is heavier because of the weight of the extra structure around the big door and the weight of the freight floor with its associated rollers and pallet locks and effectively having a double floor when operated in passenger configuration. Given that the maximum take-off weight is the same as the lighter Mk 200 which was already in service, this results in a reduced payload. The only way to offset this payload penalty was to operate the aeroplane as a freighter at times that would have been unattractive to passengers.

One very curious aspect of Ansett's order for the F27QC is that three of the five aeroplanes were delivered in the liveries of Ansett subsidiary companies that never operated them! The first aircraft, VH-FNO, was delivered in the livery of Airlines of South Australia but it was repainted in Ansett-ANA livery before entering service. Similarly, VH-FNR and VH-FNS had to be repainted in Ansett-ANA livery after being delivered in the colours of Ansett-MAL, an Ansett subsidiary which operated in Papua New Guinea.

It is difficult to speculate charitably on why it was necessary to repaint three aeroplanes immediately after delivery but clearly the aeroplanes were not suited to the intended markets. The fundamental problem for Airlines of South Australia and Ansett-MAL was that the F27QC was uneconomical if operated only during daytime with mixed traffic (passengers and freight/mail). For the F27QC to be economical it had to be operated also at night and this simply did not happen in PNG! Also around this time, the road from Lae to the highlands was opened and this brought about a diminished need for air freight. When the first Ansett F27 eventually arrived in PNG in February 1967, it was VH-FNM, a Mk 200 passenger aeroplane. Apparently a similar situation prevailed in South Australia with a diminishing freight market and no need to fly at night.

One aspect of operating the F27QC was the logistical challenge of ensuring that the seat pallets were available at stations where the aircraft was to be returned to passenger configuration. On freighter sectors where there was rarely any backload available, this sometimes resulted in the aircraft flying return legs as empty freighters so that they could be reunited with their seats. One such sector was Cairns-Brisbane (3.5 hours) with the only load being empty pallets to balance station stocks.

The F27QC aeroplane brought about the introduction of an interesting item of ground support equipment. When the aircraft was operated as a freighter, the seat pallets had to be loaded/unloaded and transported to and from the aeroplane while protected from inclement weather. The seat pallets also had to be stored safely out of the weather. Ordinarily this would have required the use of tarpaulins, six pallet dollies and floor space in a hangar or a freight terminal. The solution, for Ansett in Brisbane at least, was a large pantechnicon trailer fitted with a roller bed floor to accommodate the five seat pallets and the galley unit pallet. Because it was not required to carry heavy weights and did not have to be roadworthy, the trailer was built on only two axles with single, car-sized wheels and tyres. The open end had a heavy vinyl curtain for weather protection. When Ansett had finished with the trailer in Brisbane it was used briefly by Qantas as a "mobile warehouse" for storage of low density freight when the company was transitioning to the new Temporary International Terminal which opened in December 1975. When last sighted, the trailer was doing duty on the Brisbane fire dump, no doubt substituting for a crashed aircraft in training exercises.

Despite its initial promise, the F27QC cannot be regarded as a great success with only thirteen aircraft produced for the two Australian domestic airlines. Indeed, the Ansett F27 operating pattern for Queensland (see below) suggests that the aircraft was not fully utilised as originally intended. Furthermore, it is believed that both Ansett-ANA and TAA later removed the QC facility from some of their aircraft, presumably attaching the seats directly to the Mallison floor.

 

The Ansett F27QC Fleet
Registration
MSN
Version
Delivered
Remarks Current Status
VH-FNO
10304
4102
16AUG66
Delivered in ASA livery. Scrapped.
VH-FNQ
10315
4108
24DEC66
Delivered in A-ANA livery. Preserved at QAM.
VH-FNR
10317
4108
25JAN67
Delivered in A-MAL livery. Scrapped.
VH-FNS
10318
4108
02FEB67
Delivered in A-MAL livery. Extant South Africa.
VH-FNT
10322
4108
18MAR67
Delivered in A-ANA livery. Stored Peru.

Note:

In August 1970, Ansett added VH-FNU to the fleet. This aircraft was built as an F27-4139 (c/n 10334) for Air France and although some references show it as a QC aircraft it was always operated by Ansett as a passenger aeroplane although it retained the large forward cargo door.

 

The following photographs were kindly provided by Fokker historian Jan Homma. Unless stated otherwise, they were taken in Amsterdam as attested to by the pristine Fokker overalls! The featured aircraft is almost certainly VH-FNO.

 

This image shows the empty cabin looking aft from the doorway on the right. The cabin can accommodate six cargo pallets or five seat pallets plus one pallet-mounted galley unit. In the foreground is the ball mat which occupies the doorway pallet position and provides for a ninety degree change of direction as pallets are loaded and unloaded. The galley unit is loaded in this doorway position on the ball mat. The cabin floor aft of the doorway comprises four longitudinal roller tracks with six lateral rows of four pallet locks which provide restraint in forward, aft and vertical directions. The floor of the F27 Mark 600 (shown) is the so-called Mallison floor which is a metal floor of lighter construction than the F27 Mark 400 heavy duty freight floor.
The passenger seats are mounted on pallets which are covered with carpet. Each pallet of eight seats weighed 178 kg. The aircraft is Ansett's first F27QC VH-FNO which was delivered in Airlines of South Australia livery.
A seat pallet in the doorway. Note the removable sill protector which guides the pallet on to the ball mat in the doorway area and guards against damage to the door sill from forklift tines and other loading devices. Each of the five pallets holds two rows of four seats making up a total of 40 seats on the aircraft.
The first seat pallet is manually pushed to the rear of the cabin. This view is taken looking aft from the ball mat in the doorway. Note that for freight operations the window curtains are removed from the hooks which run in tracks above and below the windows. Replacing the curtains may have been one of the more time consuming aspects of the conversion back to passenger operations.
The last seat pallet is locked in place by raising the four pallet locks. Note the progressive replacement of window curtains as each seat pallet is loaded. This photograph was evidently taken in Australia, probably at Essendon.
One of four T-shaped pallet locks is raised to provide forward restraint for the last seat pallet and aft restraint for the galley pallet which is yet to be loaded. The ball mat shown in the bottom left corner occupies the doorway position which is where the galley unit will be loaded. This photograph was evidently taken in Australia, probably at Essendon.
The pallet mounted galley unit is last on/first off and occupies approximately half of the pallet position in the doorway. Known to Ansett as the Buffet, the galley unit weighed 200kg. The other half of this position on the right hand side was fitted with webbing and used for the stowage of baggage and freight. The presence of Ansett-ANA ground equipment indicates that this photograph was taken in Australia, probably at Essendon. The identity of the aeroplane is uncertain but it is most likely VH-FNO after it was repainted in Ansett-ANA livery soon after it was delivered in August 1966. The second F27QC, VH-FNQ, did not arrive in Australia until December 1966 and presumably the company would have required publicity/training photographs before then.
Fokker promoted the F27QC as having a floor height approximately equal to that of a flat-bed truck although in this instance a forklift is being used to load/unload a pallet. The aircraft is VH-FNO, Ansett's first F27QC which was delivered in Airlines of South Australia livery.
A pallet loaded with stacked boxes restrained with a pallet net is manually pushed aft. The floor rollers in the F27 were not powered.
This view was taken from the rear of the cabin looking forward with the door on the left. The load on this pallet has been profiled to fit the contour of the cabin. The use of structural igloo type units eliminates this requirement and prevents any last minute surprises! Note that the overhead hat racks are fixed.

 

 

 

The Seat Pack

The purpose of the seat pack is to utilise unsold seats for loading cargo and mail. The seat pack is not a structural unit but a large canvas bag that can be collapsed for stowage in the freight compartments on other sectors where there is insufficient cargo or where all the seats have been sold. Because it has no supporting structure it has to be loaded in situ in the cabin so it does not lend itself to quick turnarounds or short transits. The seat pack is installed in a double seat with the centre arm rest folded up. The bag opens at the top for loading/unloading. Restraint is achieved with the existing seat belts and therefore the capacity of each seat pack is limited to the weight of two adult passengers. Using a standard adult passenger weight of 77 kg results in a theoretical maximum load of 154 kg per seat pack, a stipulated percentage of which must go on the floor. The load would normally be restricted to low density items such as mail bags and small packages. Heavy items, restricted articles and anything that might leak or emit offensive odours were prohibited. Seat packs were usually loaded from the front row aft.

Seat packs were used on many different types of aircraft and are still widely used today.

In the absence of a photograph of an Ansett seat pack, the following sketches were prepared by QAM artist Geoff Webber with input from fellow QAM member Rick Wilkins who is familiar with seat packs from when he was with Ansett.

 

Artwork by Geoff Webber

Note: Dimensions shown above are based on the current configuration of the aircraft as displayed at QAM. They may not be fully representative of the configuration used by Ansett.

 

THE ANSETT FOKKER F27
QUEENSLAND OPERATING PATTERN FOR 1970

Researched by Don Johnston

(This schedule uses IATA airport codes)

MONDAY
AIRCRAFT 1 (SEAT LOADED FREIGHTER)
BNE (FRT)
STD 0130
ROK TSV
STA 0515
           
TSV (PAX)
0550
MKY ROK BNE
STA 0950
         
BNE (PAX)
STD 1030
GOO SGO DRN CMA DRN SGO GOO BNE
STA 1730
AIRCRAFT 2
BNE
STD 0600
MBH BDB MNQ THG BDB MBH BNE
STA 1100
 
BNE
STD 1130
MBH BDB GLT ROK GLT BDB MBH BNE
STA 1730
BNE
STD 1815
BDB ROK MKY
STA 2130
TO #4 TUE        
AIRCRAFT 3
BNE
STD 0700
ROK EMD CMQ EMD ROK BNE
STA ~1330
   
AIRCRAFT 4
BNE
STD 0730
MKY TSV CNS
STA 1220
         
CNS
STD 1300
IFL IGH TSV
IGH IFL CNS
STA ~1700
TO #5 TUE  
AIRCRAFT 5 (FROM #5 SUN)
CNS
STD 1305
WEI HID WEI CNS
STA 1915
       
CNS
STD ~2000
BNE
STA ~2330
             
TUESDAY
AIRCRAFT 1 (QC FREIGHTER)
BNE (FRT)
STD 0100
ROK MKY TSV CNS
STA 0655
SEATS
ON
     
CNS (PAX)
STD 1050
WEI HID WEI CNS
STA 1700
SEATS
OFF
     
CNS (POS)
STD ~1800
BNE
STA ~2130
(Note: 1)
           
AIRCRAFT 2
BNE
STD 0600
GLT MBH BNE
STA 0920
         
BNE
STD 1010
ISA GOV
STA 1755
TO #3 WED          
AIRCRAFT 3
BNE
STD 0605
MBH MNQ THG BDB BNE
STA ~1100
     
BNE
STD 1200
GLT BNE
STA 1700
           
BNE
STD 1815
MBH ROK MKY BNE
STA ~0010
       
AIRCRAFT 4 (FROM #2 MON)
MKY
STD 0745
ROK BNE
STA 1025
           
BNE
STD 1130
ROK EMD CMQ ABH BCI LRE
STA 1710
TO #4 WED  
AIRCRAFT 5 (FROM #4 MON)
CNS
STD 1100
IFL TSV CNS
STA 1415
         
CNS
STD 1515
WEI CNS
STA 1900
TO #5 WED          
WEDNESDAY
AIRCRAFT 1 (QC FREIGHTER)
BNE (FRT)
STD 0100
TSV CNS
STA 0525
SEATS
ON
(Note: 1)
       
CNS (PAX)
STD 1100
IFL TSV
CNS
STA 1400
         
CNS (PAX)
STD 1430
WEI HID
STA ~1720
TO #5 THU          
AIRCRAFT 2 (SEAT LOADED FREIGHTER)
BNE (FRT)
STD 0200
ROK MKY
STA 0455
           
MKY (PAX)
STD 0745
ROK BDB BNE
STA 1100
         
BNE (PAX)
STD 1130
MBH BDB ROK BDB MBH BNE
STA 1730
   
BNE (PAX)
STD 1815
BDB ROK MKY BNE
STA ~0010
       
AIRCRAFT 3 (FROM #2 TUE)
GOV
STD 0630
ISA BNE
STA 1410
           
AIRCRAFT 4 (FROM #4 TUE)
LRE
STD 0700
BCI CMQ ROK BNE
STA 1230
       
BNE
STD 1330
GLT THG GLT BNE
STA 1730
       
AIRCRAFT 5 (FROM #5 TUE)
CNS
STD 0900
POM CNS
STA 1420
           
CNS
STD 1515
TSV ROK BNE
STA 1945
         
THURSDAY
AIRCRAFT 1 (SEAT LOADED QC FREIGHTER)
BNE (FRT)
STD 0100
TSV CNS
STA 0525
           
CNS (FRT)
STD 0600
BNE
STA 0930
             
BNE (PAX)
STD 1045
GOO SGO DRN CMA DRN SGO GOO BNE
STA 1745
AIRCRAFT 2 (SEAT LOADED FREIGHTER)
BNE (FRT)
STD 0200
ROK MKY
STA 0455
           
MKY (PAX)
STD 0745
ROK BNE
STA 1025
           
BNE (PAX)
STD 1115
GLT ROK EMD CMQ ABH LRE BCI BNE
STA 2010
AIRCRAFT 3
BNE
STD 0600
GLT MBH BNE
STA 0920
         
BNE
STD 1030
MBH BDB MNQ THG BDB MBH BNE
STA 1530
 
BNE
STD 1815
BDB ROK MKY BNE
STA ~0010
       
AIRCRAFT 4
BNE
STD 0700
ROK MKY TSV CNS
STA 1220
       
CNS
STD 1330
POM
STA 1550
TO #5 FRI            
AIRCRAFT 5 (FROM #1 WED)
HID
STD 0730
WEI CTN CNS
STA 1100
         
CNS
STD 1130
IFL TSV CNS WEI CNS
STA 2015
     
FRIDAY
AIRCRAFT 1 (SEAT LOADED QC FREIGHTER)
BNE (FRT)
STD 0100
TSV CNS
STA 0525
           
CNS (PAX)
STD 0620
WEI HID WEI CNS
STA 1220
       
CNS (PAX)
STD 1300
IFL IGH TSV CNS
STA ~1625
       
CNS (PAX)
STD 1800
BNE
STA 2130
             
AIRCRAFT 2 (SEAT LOADED FREIGHTER)
BNE (FRT)
STD 0200
ROK MKY
STA 0455
           
MKY (PAX)
STD 0745
ROK BNE
STA 1025
           
BNE (PAX)
STD 1110
PPP EMD BDB BNE
STA 1810
       
AIRCRAFT 3 (FROM #5 THU)
CNS
STD 0555
BDB BNE
STA 1000
           
BNE
STD 1130
MBH BDB MNQ THG GLT BNE
STA ~1655
   
BNE
STD 1815
ROK MKY
STA 2100
TO #3 SAT          
AIRCRAFT 4
BNE
STD 0700
ROK MKY PPP BNE
STA 1425
       
BNE
STD 1455
MBH BDB MBH BNE
STA 1755
       
BNE
STD 1825
MBH BDB BNE
STA 2115
         
AIRCRAFT 5 (FROM #4 THU)
POM
STD 0800
CNS TSV MKY ROK BNE
STA 1520
     
BNE
STD 1620
ROK BNE
STA 1945
           
SATURDAY
AIRCRAFT 1 (SEAT LOADED QC FREIGHTER)
BNE (FRT)
STD 0100
TSV CNS
STA 0525
           
CNS (PAX)
STD 0620
CTN CUQ IRG WEI CNS
STA ~1220
     
CNS (PAX)
STD 1300
TSV CNS
STA ~1415
TO #5 SUN          
AIRCRAFT 2 (SEAT LOADED FREIGHTER)
BNE (FRT)
STD 0200
ROK MKY
STA 0455
           
MKY (PAX)
STD 0745
ROK BNE
STA 1025
           
BNE (PAX)
STD 1110
PPP ROK BNE
STA ~1810
         
AIRCRAFT 3 (FROM #3 FRI)
MKY
STD 0500
ROK THG MNQ BDB MBH BNE
STA 0920
   
BNE
STD 1000
MBH GLT MBH BNE
STA ~1355
       
AIRCRAFT 4
BNE
STD 0600
MBH BDB MNQ THG MKY ROK BNE
STA ~1415
 
BNE
STD 1815
ROK MKY PPP
STA 2130
TO #4 SUN        
AIRCRAFT 5
BNE
STD 0700
ROK MKY TSV
STA 1110
         
TSV
STD 1200
MKY BNE
STA ~1535
           
SUNDAY
AIRCRAFT 1 (SEAT LOADED FREIGHTER)
BNE (FTR)
STD 0001
ROK
STA 0130
             
ROK (PAX)
STD 0630
GLT BDB MBH BNE
STA 0920
       
BNE (PAX)
STD 1000
LRE ISA LRE BNE
STA 1945
       
AIRCRAFT 2 (SEAT LOADED FREIGHTER)
BNE (FRT)
STD 0200
MKY
STA 0410
             
MKY (PAX)
STD 0745
ROK BNE
STA 1025
           
BNE (PAX)
STD 1110
PPP GLT BNE
STA 1750
         
AIRCRAFT 3
BNE
STD 0700
ROK EMD CMQ ABH BCI BNE
STA 1410
   
AIRCRAFT 4 (FROM #4 SAT)
PPP
STD 1200
BNE
STA 1425
             
BNE
STD 1620
BDB ROK BNE
STA ~2020
         
AIRCRAFT 5 (FROM #1 SAT)
CNS
STD 1300
IFL TSV IFL CNS
STA 1600
TO #5 MON      
 

 

ANSETT F27 FREIGHT FLIGHTS IN 1973

Whereas the 1970 freighter schedule had been operated by DC-4, Carvair and F27 aircraft, by the end of 1973, dedicated freight flights were operated almost exclusively by the Electras which had been converted to freighters in 1972. Only a few F27 freight flights featured in the 1973 schedule (see table below). Company advertising stated that "up to 2,500 kgs of cargo can be carried in the lockers of every Boeing 727 and Douglas DC-9 passenger jet aircraft." Clearly the F27s career as a freighter was on the wane although it is noteworthy that VH-FNQ soldiered on as a freighter in Ansett ownership until the company ceased operations in 2001. None of the following flights are designated as QC aircraft so they are most likely seat-loaded freighters even though some may have been operated by aircraft which were previously QC configured.

 

SUN (AN424)
BNE
STD 0145
MKY
STA 0355
WED, FRI (AN426) via ROK
BNE
STD 0200
MKY
STA 0445
TUE, THU, SAT (AN456)
MEL
STD 0315
ADL
STA 0445
WED (AN405)
SYD
STD 0225
MEL
STA 0430
MON, WED, FRI (AN457)
ADL
STD 2130
MEL
STA 2345

(Source: Ansett Freighter Schedule dated November 1973)

 

 

AIRPORT CODES
IATA
ICAO
Airport
ABH
YAPH
Alpha
ADL
YPAD
Adelaide
BCI
YBAR
Barcaldine
BDB
YBUD
Bundaberg
BNE
YBBN
Brisbane
CMA
YCMU
Cunnamulla
CMQ
YCMT
Clermont
CNS
YBCS
Cairns
CTN
YCKN
Cooktown
CUQ
YCOE
Coen
DRN
YDBI
Dirranbandi
EMD
YEML
Emerald
GLT
YGLA
Gladstone
GOO
YGDI
Goondiwindi
GOV
YPGV
Gove/Nhulunbuy, NT
HID
YHID
Horn Island/Thursday Is.
IFL
YIFL
Innisfail
IRG
YLHR
Lockhart River
IGH
YIGM
Ingham
ISA
YBMA
Mount Isa
LRE
YLRE
Longreach
MBH
YMYB
Maryborough
MEL
YMML
Melbourne
MKY
YBMK
Mackay
MNQ
YMTO
Monto
POM
AYPY
Port Moresby, PNG
PPP
YBPN
Proserpine
ROK
YBRK
Rockhampton
SGO
YSGE
St George
THG
YTNG
Thangool
TSV
YBTL
Townsville
WEI
YBWP
Weipa

(The schedule above uses IATA airport codes)

 

NOTES
1
The seat pallets were unloaded from Aircraft 1 at CNS on Tuesdays and the aircraft positioned to BNE as a freighter with the only load being empty pallets to balance station stocks. The seat pallets were fitted to Aircraft 1 at CNS on Wednesdays.
2
FRT
Freighter
PAX
Passenger
POS
Empty positioning flight
STD
Scheduled Time of Departure
STA
Scheduled Time of Arrival
~
Approximate time estimated from other sources. (See Note 3)

3
The above schedule represents aircraft cycles issued by Ansett Maintenance Planning at Eagle Farm. In some instances where this document does not show an STA, this has been estimated from a contemporary Ansett timetable and marked with a tilde (~). Please note that this pattern includes all Ansett F27 aircraft (pure passenger and QC). All F27 aircraft (including the QCs) were able to carry freight/mail in a variable number of seat packs loaded in passenger seats. It should be noted that pure passenger services could be operated by QC aircraft and freighter services could be operated by a passenger aircraft with freight/mail in seat packs. However, only the QC aircraft could carry palletised freight.

 

Thanks to Jan Homma, Fred Niven, David Thollar, Don Johnston,
Geoff Webber, Rick Wilkins, Trevor Boughton and Nigel Daw for their assistance with this article.

 

Compiled by Ron Cuskelly

 

ISSUE
DATE
REMARKS
2
13JUL16
Added details of 1973 freighter schedules. Thanks to Roger McDonald.
1
29APR16
Original issue.